“Pumping and Hydraulics’ Solutions for Irrigation and Water Supply”
Week 2: NPSH & Pump Suctions
Single pump selection can become quite complex   Graph: R Welke
Week 6: Commissioning
A range of Tallemenco designed software will be free issued to each student, enabling irrigation pump selection with various pipe types, diameters and friction values (C Values) plus pump speed and impeller trimming software. In addition, students will have access to Tallemenco's latest web based software, Hydropz (Hydraulic Optimisation).
Week 1: Pipelines & System Curves
Pipeline design may contain so many variables that pump duties become wide targets.
Graph: R Welke
ABN 92 105 345 506
Advanced Pump System Design - Online Training
  
(formerly "Advanced Pump Station Design")


MODULE SUMMARY
American Society of Irrigation Consultants
Full Professional Member 2011
Pipelines & System Curves

NPSH & Pump Suctions

Pump Selection

Pump Station Design

Pump Station Design

Commissioning
Week 1

Week 2

Week 3

Week 4

Week 5

Week 6
Pipe friction - causes, components, hydraulic
   gradients, friction charts
Calculating friction: DW and H&W, charts
Measuring friction on site
Hydraulic optimisation: calculating,
   case study, software
Pipelaying: principles, precautions
Pipe ageing: effects, compensating, designing
Pigging pipelines: case studies
System Curves: single flow, multiple lifts,
   multiple flows and outputs
Tutorial, Pipe size selection software
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NPSH: definitions, measurement, suction lift,
  flooded suction, NPSHr and NPSHa,
  vertical turbines (special case)
Pump suction: Rules, screens, priming, vortexing
Case histories:
  1) blocked screen
  2) submersible in wet well
  3) end suction in wet well
  4) end suction on pallet
  5) remote suction screening
  6) algae screening
  7) vacuum priming
  8) level rise and fall
  9) suction screening
  10) impeller cavitation
  11) split suctions
Tutorial, NPSH software
Last Updated
Feb 25th 2018
Week 5: Pump Station Design, cont
Electrical
  motor starters and controllers,
  single pump control
  multiple pump control, vert multistage
  multiple pump control, end suction
  tank level monitoring - multi-level
  tank level monitoring - pressure transducer
  suction pressure control
  wiring diagrams
  control panel weather protection: IP rating
Accessories:
  filters, types, back-flush operation
  isolation valves, check valves
  hydraulic valves,
  flowmeters,
  air tanks, dosing,
  vacuum priming
WH&S
  ladders
  access & working space
  first aid, eye wash
  danger signage
  hazardous chemicals
  labeling
Documentation
  communications
  project stages
  conceptual design
  engineered design
  specifications
  Maintenance Manuals
Tutorial
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Tallemenco Pty Ltd,
Windsor Gardens, SOUTH AUSTRALIA, 5086.

ABN: 92 105 345 506

Phone:      Mobile  0414 492 256    Int'l:   Cell  +61 414 492 256    Skype:  robwelke
Week 3: Pump Selection
Motor starters and speed control
NPSH: pumps with different speeds
Irrigation duty selection:
  single flow
  multiple flows
  multiple flows and heads
Best Efficiency Point (BEP)
Limits of pump duty
  (ULD, LLD, ULSO, LLSO)
Filter backflush
  media
  disc
  screen
Pump guarantee limits:
  testing, pump selection
Pump materials and corrosion
VFD's
  how do they work
  limitations
  configurations
Pump selection:
  single pump
  multiple pump
  multiple pumps, multiple heads
Tutorial, Pump selection software 
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Week 4: Pump Station Design
Pre-start checks, suction lift and flooded suction
Start-up procedures, suction lift and flooded suction
Commissioning:
  test pumps
  test no-flow switch
  test PSV
  test filter backflush
  vacuum switch
  pressure tank
  tank level control
On site Training
Maintenance
Trouble shooting
pump testing software
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Power supply: electric supply, upgrades,
  diesel motors, solar pumping systems
Building designs:
  open air,
  closed structure,
  dry wells,
  Council approvals, DA's
Pipework
  diameters, materials, flexible joints REJ's,
  RLRJ's, support and thrust,
  flange standards and codes,
  fasteners materials and corrosion,
  colour codes, pigging pipework
Tutorial
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NPSH limits  the operation of pumps, and presents real challenges for pump selection.
        Graph: R Welke
Multiple pump selection with multiple duties   Graph: R Welke
Pipework design is crucial to efficient performance   Photo: R Welke
Multiple pump  control is very specialised.   Photo: R Welke
Ladder design is critical to safety.  
Photo: R Welke
Testing pumps is an important step in the commissioning process 
Photo: R Welke
Solar array for sun power
This 6 week course explores advanced concepts in irrigation pipeline and pump system design.

These concepts are demonstrated with specialised software and numerous case studies.

This course has been accredited by Irrigation Australia for PROFESSIONAL DEVELOPMENT.